Services

Design &
Analysis

Specializing in advanced design and analysis solutions to optimize the performance, efficiency, and reliability of motors, generators, and magnetic systems. Services include:

  • Magnetic Design – Modify existing designs or develop new designs for permanent magnet systems including motors & generators, torque couplings, eddy current brakes, and magnetic sensors.

  • Multi-Domain Analysis – Electromagnetic, thermal, and structural integration.

  • Finite Element Analysis (FEA) & Simulation – Comprehensive steady state and transient 2D & 3D modeling.

  • Performance Optimization – Enhancing efficiency, reducing losses, improving reliability, reducing weight, and more.

Manufacturing services by Wattleworth Consulting

Manufacturing Support

Providing guidance to streamline manufacturing processes, enhance product quality, and optimize costs. Services include:

  • Design for Manufacturability (DFM) – Optimizing designs for efficient and cost-effective production.

  • Prototyping Support – Assisting with rapid prototyping and design validation.

  • Supply Chain Consultation – Work directly with suppliers to identify and resolve questions and issues quickly.

  • Internal Manufacturing Capabilities –Advance internal manufacturing capabilities by advising on necessary capital and training required.

  • Testing – Develop test criteria and procedures to ensure product reliability.

Reverse Engineering services by Wattleworth Consulting

Reverse Engineering

Reverse engineering motors, generators, and magnetic systems to optimize performance, replicate legacy designs, and enhance manufacturability. Services include:

  • Electromagnetic & Mechanical Analysis – Extracting design parameters and performance characteristics.

  • 3D Modeling – Creating digital models of existing components.

  • Material Identification – Assessing material properties.

  • Root Cause Analysis - Detailed investigation and root cause analysis of failed machines.

  • Legacy System Replication & Enhancement – Reproducing obsolete components with modern advancements.

Supplier & Material Review

Supplier and Material Review services by Wattleworth Consulting

Helping businesses select the right suppliers and materials to ensure optimal performance, cost-efficiency, and reliability. Services include:

  • Supplier Evaluation & Selection – Identifying and assessing reliable suppliers for electromagnetic components.

  • Material Analysis & Selection – Reviewing material properties to enhance performance and durability.

  • Supplier Audits – Reducing risks by performing on site audits to assess manufacturing capabilities.